In SMT production, frequent material batch changes and increasingly segmented component specifications make error-proofing an essential part of the feeding process. Under multi-variety, small-batch production models, the feeding step becomes the stage most susceptible to material misplacement or mix-ups.

From an industry perspective, traditional manual splicing methods have inherent limitations in preventing material errors. Manual feeding primarily relies on operators’ recognition and verification of tape labels, markings, or packaging information. In practice, passive components such as resistors, capacitors, and inductors often appear highly similar, with markings that are small, low in contrast, or even invisible in miniature packages. In high-speed or frequently changing material environments, it is difficult for operators to maintain consistent attention during each feeding operation, making misplacement, batch mixing, or incorrect handling of similar components not uncommon.

Addressing these process challenges, Youngpool Technology has independently developed the L-900 Auto Splicing Machine, optionally equipped with an LCR error-proofing system. Unlike manual verification that relies on visual inspection, the LCR error-proofing system verifies components based on actual electrical performance. The system features an independent X, Y, and Z-axis design, ensuring excellent repeatability and stability of the measurement mechanism during movement and contact, without interference from tape handling, vision systems, or other operations. Additionally, the variable-probe measurement structure accommodates small components, including 01005 packages, extending error-proofing capabilities across a broad range of passive devices commonly used on current SMT lines.

Overall, compared with traditional manual feeding that relies on experience and visual verification, the Youngpool Technology L-900 Auto Splicing Machine integrates LCR-based error-proofing directly into the feeding process. This eliminates manual judgment, minimizes human error, and maintains production line rhythm, providing a more stable and sustainable solution for long-term SMT operations.

Email: shicx@youngpool.com

Phone: 18124172940