In SMT placement production lines, the stability of the tape splicing process directly affects the continuous operating capability of pick-and-place machines. With the widespread adoption of high-speed placement and miniaturized components, minor deviations generated during tape splicing are often amplified in subsequent feeding and picking processes. These deviations ultimately manifest as component throw-off, tape jamming, or even abnormal line stoppages, adversely impacting overall line efficiency and yield.

Early manual splicing methods primarily relied on operators’ experience and judgment, using visual inspection in combination with simple fixtures to complete tape splicing. In high-throughput production environments characterized by multiple product variants and frequent material changeovers, the stability and consistency of manual judgment are difficult to maintain over time, becoming a key factor limiting continuous line operation. Moreover, the repetitive nature of splicing tasks and the cumbersome verification procedures place significant demands on operator patience, often resulting in low first-pass yield on the machine and reduced line efficiency.

To address these challenges, Youngpool Technology has independently developed an auto splicing machine that reduces operator workload by standardizing critical actions through automated equipment. This significantly improves splicing yield and first-pass yield on the placement machine, thereby enhancing overall production efficiency. The Youngpool Technology’s auto splicing machine is equipped as standard with a CCD-based intelligent vision system, replacing manual visual inspection with machine-based recognition. Industrial cameras precisely locate and identify the carrier tape, enabling accurate cutting and splicing in a single, seamless process without human intervention, greatly improving splicing yield. In addition, proprietary R&D of a heated press head combined with hot-melt adhesive film ensures bonding strength and tensile resistance after splicing, thereby guaranteeing a high first-pass yield of the spliced tape during machine loading.

In summary, the Youngpool Technology auto splicing machine significantly enhances the stability of the SMT tape splicing process while partially freeing operators from manual labor. Under high-speed SMT line operation, it reduces reliance on individual experience, lowers labor intensity, and delivers more consistent splicing quality. This helps production lines establish sustainable splicing standards and provides reliable assurance for the long-term stable operation of placement lines.

For further information, please feel free to contact us:

Email: shicx@youngpool.com

Tel: +86 181 2417 2940